Free Building Materials!

    At work out by the airport dumpsters, there was this hunk of wood someone left there.  It sat for months.  I really don't just salvage stuff, unless I'm absolutely sure I can use it.  I figured, at least it could be firewood.....It had a deep weathered surface, was 7" X 12" X 8 1/2'.  Just looking at splinters I thought it was Douglas Fir, but it was very heavy.   So it sat in my yard for another year.
    Byron loaned me his table saw, which also sat for a year.  It will cut much deeper than the skilsaw most of the house was built with.  When I started making the cuts, a rich chocolate smell filled the cottage--a distinct old oak smell.
    It took a few hours just to cut the rough shape and the blade wasn't quite deep enough, so a sawzall finished the cuts.  The wood is so hard the circuit breaker kept popping and the wood burned as it cut.
    After trudging through the plumbing and fire sprinkler steps, doing some artsy work was a welcomed change. 

    I really like the contrast of the old weathered wood and the newly cut/deeply sanded oak.  It was very tempting to make the mantel oversized just to not waste the wood, but I think this is correct.  You can see the small dry rot section in the first picture.  Sanding some of this out made the bottom edge kind of crookedy, which I could have sawn straight---but I kind of like the feel now.  My brother Bob would call it 'organic' I think.

   Craigslist had this wetsaw listed for $50.  I bought a new blade (another $50) spent some time getting it working, grabbed the closest rock, and started cutting.  It's beautiful.  This will face the fireplace and chimney.
   The other free find are some large wood bifold doors that will fit the 8' closet space.  The whole 'repurposed' theme is NOT part of goal with this place,  but when you find really good stuff that fits and is free,  all the better

A Day At AirOps

http://flashovertv.firerescue1.com/Media/3128-A-day-with-San-Diego-Air-Ops-San-Diego-5-The-Battalion-the-Series

   This media crew from 'Flashover TV' does stories related to fire service things.  They came out quite awhile ago.  This is a little long but does a good job of describing our AirOps program

Mile Eighteen

  If you've ever run a marathon, one of the mental challenges is 'hitting the wall'.  Somewhere about mile eighteen or so, moving forward gets very difficult.  Things hurt, you've got a long way to go, you're tired.  You start questioning why you're doing this...There's nothing to do for it except keep on going.
   With electrical done and plumbing not started, I sorta hit that wall.  I'm close enough to being done that I can see everything that's left to do; looking at it all at once it's overwhelming.
    Nothing for it but to keep on going.
   I got the drain side of the plumbing done.  The wall heater and water heater go in next---then everything that penetrates the roof will be in place.  The paper and flashing is down.  Time to buy the roof.
   So loaded the old truck up with all the construction debris that can't be burned, donated, or recycled (mostly OSB scraps, tar paper, and various packing materials), got up really early, and went to the dump on my way to work.  How cathartic!  Worked the paying job for 24 hours, then straight to Ford Wholesale Roofing.
    I had already chosen and paid for what I needed.  That way they have it all ready in a pile ready to load.  40 year composition shingles, charcoal black.  You also need various flashings, tin shingles for where roof meets gables, starter course, ridge, tar, coil nails.  Pulled old truck in and the fork lift guy asked, "Are you going to take two trips or three?" Uh, we'll do it in one.  I know he's thinking quarter ton truck and 3,500 pounds plus of roof....I try to explain to him how often I've loaded 5,000 pounds of concrete in the thing...Neglecting to explain that's for a short trip instead of the hour drive and one mile elevation gain we face...
   So, he shrugs, lifts the entire load, drops it in the truck.  The rubber stops are resting on the axle; there's no spring left.
   Please, old truck, don't hit the wall.  You are WAY past mile eighteen.  For that matter, you're way past mile 26.  I'll reward you with some really good gas.
   Chug all the way home; the engine never pings once.  It takes four wheel drive low to make it up the steep driveway, but make it we do.  My truck's fortitude was inspiration to hand offload each 87.5 pound bundle to where they need to be--either upstairs or near the ladder. 
    I feel like that wall is now behind me and I'm looking forward to completing each remaining step

Haiti, The Most Fair Nation

   Haiti shares the island of Hispaniola with The Dominican Republic.  It's such a good microcosm to make a point since everything is pretty much the same, except for an attitude that makes things different between the two countries.  Same terrain, same weather, language, people. 
   A good friend of mine does missionary work in Haiti.  He told me something very interesting---the Haitians are really just fine not having anything and living in poverty, but if you give one of them something extra, all hell breaks loose.  If someone gets the idea that somebody got something they didn't, fights will erupt, buses get overturned.  Getting ahead can mean losing your head.
   Since our children were very small we never did 'fair'.  One kid might get an extra cookie here and there.  Another kid might arbitrarily get to do something the other won't, and we've always given the answer 'we don't do fair here'. 
   Our kids get along great, and will share among themselves freely.
   There's an old saying, 'You can't make the poor richer by making the rich poorer'.  As the grocery workers prepare to go on strike yet again,  their big argument isn't how hard they work or the dangers of the job or the skills required to ring up bananas; their argument is how much their CEO makes compared to them.
   Well, then, go become a CEO.
   At the root is a misunderstanding of how new wealth is made.  CEO's have more power to increase the gross domestic product than all of congress and the executive branch combined.  Punishing CEO's to try to move money towards minimally skilled labor in the name of a liveable wage is very counter-productive.  You really are biting the hand that feeds you.   Labor laws and the regulations that come with them, in the name of 'fairness', inhibit budding enterpeneurs from advancing and creating new wealth, industry, and jobs. 
  In the case of grocery workers----their last strike drove shoppers to non-union businesses like Walmart and Target.  We didn't come back.  If you want to pay $2 each for an avocado to support 'living wages' at a chain store, go ahead.
   As Haiti can show, it IS possible for everybody to have the exact same amount, as long as that same amount is nothing.  That really is fair.  Just say goodbye to innovation, GDP growth, environmental protection, and the freedom towards greatness.
   I will take the unfairness and advancement through merit and hard work any day.  If you envy what someone else has, do you seek to take it away from them, or do what they did to achieve it?

Energized

Started doing the wiring.  The main panel is out at the power pole providing the temp construction power.  The panel in the house, technically, is a sub panel.  A good place to begin is putting in all the boxes where outlets and fixtures will be.  I picked up a copy of the National Electric Code (NEC) book to reference, so I can be code compliant.  You have to be able to walk through a house and turn lights on and off to light your way.  You have to have outlets placed so a floor lamp with a 6' cord can be placed along any wall.  There are wiring size issues, breaker size issues, and rules where ground fault circuits have to be.  Bedrooms have to have arc fault breakers.  Smoke alarms and CO detectors have to be on a breaker with lights so a dead circuit won't go unnoticed.

This is the sub panel with about half of the circuits in so far.  Neatness counts.  You want to try to balance the two 110v legs as best as you can...The challenge with this was, WAAY back when I ran the conduit through the foundation, it just didn't end up in the middle of the stud bay so it needed a custom offset.  I bought two 45 degree sweeps and kept cutting half an inch off of them equally until, put together, they centered with the panel.  I like how it looks.  Too bad no one will ever see it. 

This is a pretty fun stage of building.  There is no heavy lifting involved, you're deciding where lights and stuff will be, and you're figuring things out.  The project has truly taken on a life of its own.  Also it started raining and it was fun to be working 'inside' instead of having to just quit for the day.

There's An Inside Now

     For the fourth time since starting I needed to call in help.  Byron's been there for each of those times.  Cutting the driveway, getting the septic system in and level, concrete foundation pouring day, and now windows.
     We worked together to get the housewrap up.  This is a very critical stage, and doing it wrong is the source of leaks, woodrot, even termite issues later.  The websites I found made it clear that a cheap product applied correctly will far outperform an expensive product slapped up there.  I opted for expensive product applied correctly.
     Part of the challenge is the waterproofing is applied out of order with the order you do construction.  So you leave bottom edges unattached to properly slip flashing underneath when doing roofing and siding. 
     We used Tyvek housewrap.  We taped all seams.  We cut 45 degree angles over the window and door corners for supersticky flashing.  We caulked, caulked, caulked.
     We got a rhythm down for installing the windows and they all went well, though there are some new aches and pains after the heavy lifting and twisting.   Two funny things that happened---the housewrap comes wrapped around a 9' cardboard toilet paper tube so while Byron was way up a ladder I was able to whisper in his ear from the ground....Other funny thing was inadvertently sticking my head in freshly applied caulk.  Spent the day with silicone stuck in what's left of my hair, removed later with carb cleaner.
     I decided we'd work from the top down with the windows, and we got all of them except one 4x4 living room window and the sliding glass door in, both of which are off the porch.  Those I did by myself---not smart.  I really should have got help from a neighbor instead of relying on a series of clamps and braces.  No mishaps but took much, much longer and those things are HEAVY.

Finished Framing

       Framing is all done!   Kind of bittersweet as framing is my favorite part of the project.  There's progress seen at the end of each day, there's figuring out stuff to do, and the near primordial need to work with wood.  The other primodial need to not fall down is a reason to be glad to move on....

    I really didn't like how the porch roof terminated at the ends as I drew them for the plans...They just sort of stopped at the wall, and since the eave sticks out 16" it looked funny.  So, I matched the eave mirror image to the left here, forming a peak and somewhat protecting the side window from the weather. It breaks up the monotonous look of the big wall some and should stiffen it up (this wall faces the prevailing winds).  It was probably stiff enough before but the way our house can shake in high winds, a little extra perpendicular sheer won't hurt.

     This was the real head scratcher.....I had to build a box to hold the tankless water heater.  I wanted to put it equal distance between the kitchen and bathroom, which would have looked funny just sticking out of the wall.  Once again, the porch roof was supposed to just end at the wall corner.  So with the box and flue channel built, the end fascia extends up to the box then continues down the other side.  It shelters the kitchen window and adds interest to the back of the house.  I really struggled with how long to make the sweep going to the right---at first it was barely wider than the box, then played with making it symetrical like the other end....(decided against that.  It might have looked as if the house was originally a single story house that had a jutting upstairs addition forced upon it)  so opted for just over the kitchen window and below the upstairs hallway window.
     Next is housewrap and installing windows.  Windows can be a one person job, if they are very small and close to the ground.  None of mine are so I'm gonna get help.  When I called Byron and asked for help installing windows, he sounded pretty eager.  Now I'm wondering if he thinks it's a computer issue.  I should have been more clear.

Why Nothing Got Done on the Cabin Today

  First off, we had a request from a couple for a long term rental agreement for the other cabin.  He's a land surveyor for SDG&E's big 'Sunrise Powerlink' project (kind of a sore subject with people who will have a view of new powerlines, but necessary infrastructure I think) so when I got home from work I was going to put the kids in the old truck, and drive over to clear a bunch of stuff out of the place. 
  Truck wouldn't start.  The kids were a bit distraught----they knew the truck wouldn't last forever, and thought maybe this was goodbye.  We bought it shortly after we were married and before we had any kids...Anyway, it had been sitting for awhile and all it needed was a can of carb cleaner sprayed through and it ran great.
  With THAT done, and the cabin made ready for the renters (with lots of help from the kids) there was a Cuyamaca Lake issue that required some attention and a trip to town.  So jumped in the Subaru--AnnaMarie and the kids just got back from a trip to Camarillo, and she told me she heard the fanbelt squeal when she had started it up...Odd, since I had just adjusted it....Well, the car started just fine, but all the warning lights were on and the power steering wasn't working.  A check under the hood showed one belt VERY loose and the other belt lying in the driveway....Thank God it did it after she parked, at home, instead of somewhere on the road.
   It was weird, though.  All the belt pulleys seemed right, the belts looked fine, everything turned OK.  Why would BOTH belts have an issue though?  There's only one pulley they share, the one on the end of the crankshaft...Gave that a good yank and the pulley itself came apart.  The outer ring had delaminated from the middle part.  There's a rubber ring between the two, probably due to some harmonics issue or something.
   The thought of having the car towed an hour away for the fix sounded expensive so got to work pulling out the radiator just to get at it.  The main bolt came out without too much trouble but pulling the wheel was another matter---everything around it is plastic shrouds so there's nothing to pry against.  So, pulling, wiggling, and grunting, it gave just enough to let me know it'd come off if I just kept at it. 
   "Yeah, we have them in stock.  $189.   They're notorious for delaminating like that.  You'll never get the wheel off without the special tool though"  Uh, I already did.  "If the woodruff key is intact then it's an easy fix from here"  (Nothing wrong with the key)  So when I get home from work tomorrow I just have to put the new one on and button everything up and it SHOULD be good to go
 

Lauren's Gettysburg Poem

   OK.  If you had told me I'd be posting 14 year old girl poetry on MY blog, I'da thought you were nuts....
   Lauren's class was returning from a field trip and yet another very impressive teacher used the long bus ride having the kids memorize the Gettysburg Address (in honor of memorial Day).  Back at school the kids were asked to produce a poem about it.  Anything.  Most were the 'Roses are Red' variety.  This was Lauren's.

Never Forget What They Did Here




A call

An idea

“I’ll fight”

Added Enthusiasm

“For my country”

A decided expression







“For the People”



A command

A whine

“Life would be easier”

A grumble

“If slaves could do our chores”

A grimace





“For the People”



A departure

A cry

“Leave my family”

A sob

“For my country”

A kiss goodbye



“So nobly advanced”



A slamming door

A shout

“Wish I didn’t have to go”

A huff

“To school”

An ignored goodbye



“So nobly advanced”





A cold tent

A frosty breath

“I’m a brave soldier”

A determined nod

“I’ll follow through with this”

A stretch





“Fitting and proper that we should do this”





A warm comforter

A sigh

“I won’t get up”

A yawn

“There’s nothing to do”

A doze



“Fitting and proper that we should do this”





A fear

A thumping heart

“I may die”

A coordinated step

“In battle”

An acceptance



“The brave men”





A whimper

A stubborn refusal

“I won’t”

A stomp

“Eat this broccoli”

A tantrum





“The brave men”



A halt

A silence

“I hope I’m ready”

A gulp

“My country’s counting on me”

A forward march



“Great battlefield of that war”



A check

A sulk

“you’ll beat me”

A sniff

“You always win”

A surrender



“Great battlefield of that war”





A gunshot

A passing thought

“My country”

A labored breath

“Will thank me”

A throbbing pain



“Shall not perish from this earth”



A foul ball

A wince

“My team would be better”

A hung head

“Without me on it”

A resignation



“Shall not perish from the earth”



A deadly field

A survivor

“How brave they were”

An admiration

“To die”

A tear



“Shall not die in vain”



A computer game

A champion

“I won”

A prideful smile

“And you lost”

A sneer

“Shall not have died in vain”





An address

A live listener

“How true”

A hope

“We must carry it out”

An agreement





“Never forget what they did here”



A history book page

A student

“How true”

A hope

“We must carry it out”

An agreement



“Never forget what they did here”





A command

An obeyed



“For the People”



A slamming door

An apology



“So nobly advanced”



A warm comforter

An awakening



“Fitting and proper that we should do this”



A whimper

A courageous bite



“The brave men”



A check

A defensive move

“Great battlefield of that war”



A foul ball

A second try



“Shall not perish from the earth”



A computer game

A modest winner



“Shall not have died in vain”

Getting Ready for Rough Framing Inspection

    There's a lot going on here....There are quite a few requirements to be met since this is a high fire danger (Wildland Urban Interface) area, high earthquake danger area, and high wind/weather extremes zone.  Add to that it's built on a slope and is taller than it is wide.  To satisfy all the inspectors, there has to be radiant barrier everywhere higher than the ceiling.  All the timbers have to be oversized.  I spend more time putting in the required steel reinforcement strong ties than the framing----note the steel strips above and below the windows running the entire wall width---they have one 3" nail per inch.  That's a lot of hammering.  Plus you have to provide the blocking to nail the strips to.  There's another row of blocking studs just behind the top of that sheer panel, so the ledger for the porch roof has something to attach to later.

   Here's the tallest wall.  I tried to put up the sheer panel just using a ladder but after falling I decided that was stupid.  Actually if there wasn't any wind I could probably do it.  So I made four braces I can screw to the wall temporarily to have something to stand on to work safely.  (as of this writing they are on the other side of the house so I can finish the sheer on that side when I get back home again)

  The upstairs picture window......Ugh.  When framing that wall I realized part of the window's view would be blocked by the interior chimney so I just scooted the window over a little.  Now from the outside, it isn't centered with the gable roof peak.  So far no one I've pointed it out to seems to think it looks bad. 
   There are two solutions---option One is frame in and eliminate part if the window on the left so it's visually centered----but losing the best of the view from inside.  Option B is a stone veneer on the outside, to the right of the window opening, continued on the porch wall, all the way down to the foundation.  Added benefit is, water coming off the roof from the gable would run down stone instead of siding. 
   Before the inspection I have to install the fire sprinklers, all the windows, and doors.  I could put the roof on too.  Right now I'm working 10 days straight (the two other HRM's took vacations) but I'll get time off with good weather soon so work will continue.  The wood pile is down to almost nothing.  AnnaMarie likes the idea of having her whole driveway back again.

Boat Launch 2011

   After a one year hiatus, Mr. Copeland's 7th and 8th grade class built and launched a boat, this time an outrigger.  It's a great way to end the school year, with a big beach party. 

    One of the crew chiefs at work has a son that reps for a stand-up paddle board company.  He and his friend brought some boards out and gave lessons---it was a hit and good addition to the event.

  Not exactly sure why McKenna was so anxious for a stand up paddle lesson.  She never expressed an interest in it before...

     So after Riley and Eric put in a few hours with the kids, they took the outrigger out for a paddle.  They really got the thing moving.

 Then, of course, the obligatory group photo